Vince Pitelka
Appalachian Center for Craft
Tennessee Technological University

Appalachian Center for Crafts - Clay Studio

Vince Pitelka, 2008

 Mixer-Load Amounts for Claybodies

This handout provides recipe amounts for full, 1/2, and 1/3 loads for the Soldner mixer. The water amount is approximate, and you will most likely need to add more water as you add the final dry ingredients. Do so specifically according to the mixing instructions. When mixing with recycle, place six inches of slurry in the mixer, add 50% of the water specified for a half load, plus all the dry materials for a half load. Make sure you are thoroughly familiar with the Soldner mixer instructions.

Mackenzie Stoneware - C8-10

Full Load

Half Load

Third Load

Fire Clay

80 lbs.

40 lbs.

26.5 lbs.

Goldart

80 lbs.

40 lbs.

26.5 lbs.

OM-4 Ball Clay

40 lbs.

20 lbs.

13.5 lbs.

Fine Silica Sand

40 lbs.

20 lbs.

13.5 lbs.

G-200 Feldspar

20 lbs.

10 lbs.

6.5 lbs.

Total Dry Materials

260 lbs.

130 lbs.

86.5 lbs.

Water

60 lbs. = 7 gal.

30 lbs. = 3.5 gal.

20 lbs. = 2.3 gal.

Total Wet Clay

320 lbs.

160 lbs.

106.5 lbs.

A sandy stoneware body for thrown and handbuilt functional ware, devised by Mingei-sota potter Warren Mackenzie. Sand content gives good wet stability/structure, making it well-suited for large pots.

Studio Stoneware - C8-10

Full Load

Half Load

Third Load

Goldart

130 lbs.

65 lbs.

43 lbs.

Fireclay

78 lbs.

39 lbs.

26 lbs.

OM-4 Ball Clay

31 lbs.

15.5 lbs.

10.5 lbs.

G-200 Feldspar

21 lbs.

10.5 lbs

7 lbs.

Total Dry Materials

260 lbs.

130 lbs.

86.5

Water

64 lbs. = 7 gal.

32 lbs. = 3.5 gal.

21 lbs. = 2.3 gal.

Total Wet Clay

324 lbs.

162 lbs.

107.5 lbs.

Fine-grain, grit-free stoneware throwing body. Especially nice in wood/salt/soda. Because it contains no sand or grog it is a little more prone to problems during drying and firing, and it is imperative that thrown bottoms be well compacted.

Brown Studio Stoneware - C8-10

Full Load

Half Load

Third Load

Goldart

120 lbs.

60 lbs.

40 lbs.

Fire Clay

74 lbs.

37 lbs.

24.5 lbs.

OM-4 Ball Clay

28 lbs.

14 lbs.

9.5 lbs.

Redart

20 lbs.

10 lbs.

6.5 lbs.

G-200 Feldspar

18 lbs.

9 lbs.

6 lbs.

Total Dry Materials

260 lbs.

130 lbs.

86.5 lbs.

Water

64 lbs. = 7 gal.

32 lbs. = 3.5 gal.

21 lbs. = 2.3 gal.

Total Wet Clay

324 lbs.

162 lbs.

107.5 lbs.

Similar to regular studio stoneware above, but contains some Redart earthenware clay, introducing iron brown. Excellent body for high-fire oxidation or reduction, but will fire very dark in wood or salt. Ideal body for those wishing to do work inspired by Chinese unglazed brown stoneware Y’Xing teapots.

White Stoneware - C8-10

Full Load

Half Load

Third Load

Goldart

47 lbs.

23.5 lbs.

15.5 lbs.

OM-4 Ball Clay

47 lbs.

23.5 lbs.

15.5 lbs.

Tile-6 Kaolin

36 lbs.

18 lbs.

12.5 lbs.

EPK Kaolin

35 lbs.

17.5 lbs.

11.5 lbs.

G-200 Feldspar

35 lbs.

17.5 lbs.

11.5 lbs.

Flint

35 lbs.

17.5 lbs.

11.5 lbs.

Epsom Salts **

0.8 lbs = 363 g.

0.4 lbs. = 182 g.

0.27 lbs. = 121 g.

Fine Silica Sand

25 lbs.

12.5 lbs.

8.5 lbs.

Total Dry Materials

260.8 lbs.

130.4 lbs.

86.77 lbs.

Water

60 lbs. - 7 gal.

30 lbs. - 3.5 gal.

20 lbs. - 2.3 gal.

Total Wet Clay

320.8 lbs.

160.9 lbs.

106.77 lbs.

White stoneware throwing body for functional ware, containing a significant amount of stoneware clay (Goldart) for increased plasticity and less firing shrinkage as compared to porcelain. Sand content can be increased for a sculpture body, or eliminated for a smooth throwing body. ** Dissolve Epsom salts thoroughly in a half gallon of hot water, and include in the above weights of water for the batch.

Raku/Sculpture - C018-12

Full Load

Half Load

Third Load

Goldart

65 lbs.

32.5 lbs.

21.5 lbs.

OM-4 Ball Clay

65 lbs.

32.5 lbs.

21.5 lbs.

Fire Clay

65 lbs.

32.5 lbs.

21.5 lbs.

Fine Grog

65 lbs.

32.5 lbs.

21.5 lbs.

Total Dry Materials

260 lbs.

130 lbs.

86 lbs.

Water

60 lbs. = 7 gal.

30 lbs. = 3.5 gal.

20 lbs. = 2.3 gal.

Total Wet Clay

320 lbs.

160 lbs.

106 lbs.

Versatile sculpture claybody with wide firing range. High thermal shock resistance at low-fire for raku and bonfire. Does not fully vitrify until at least cone 12, so makes a good midrange or high-fire sculpture body at cone 6-10. Good resistance to warpage at high fire, and therefore a good body for large pots in salt and woodfire.

Tennessee Nichols Body - C/8-11

Full Load

Half Load

Third Load

EPKaolin

65 lbs.

32.5 lbs.

21.5 lbs.

Tile-6 Kaolin

42 lbs.

21 lbs.

14 lbs.

Goldart

36 lbs.

18 lbs.

12 lbs.

OM-4 Ball Clay

36 lbs.

18 lbs.

12 lbs.

Hawthorn Bond Fireclay

21 lbs.

10.5 lbs.

7 lbs.

G-200 Feldspar

21 lbs.

10.5 lbs.

7 lbs.

F-4 Feldspar

13 lbs.

6.5 lbs.

4.2 lbs.

Epsom Salts**

0.8 lbs = 363 g.

0.4 lbs. = 182 g.

0.27 lbs. = 121 g.

Fine White Silica Sand

13 lbs.

6.5 lbs.

4.2 lbs.

Molochite

13 lbs.

6.5 lbs.

4.2 lbs.

Total Dry Materials

260 lbs.

130 lbs.

86 lbs.

Water

63 lbs. = 7 gal.

31.5 lbs. = 3.5 gal.

21 lbs. = 2.3 gal.

Total Wet Clay

323 lbs.

161.5 lbs.

107 lbs.

A fairly fine-grain, smooth-throwing porcelaineous stoneware body adapted from Gail Nichols’s soda-firing body. Especially good for wood, salt, and soda firing.

** Dissolve Epsom salts thoroughly in a half gallon of hot water, and include in the above weights of water for the batch.

Basic Porcelain - C8-10

Full Load

Half Load

Third Load

EPKaolin

35 lbs.

17.5 lbs.

11.5 lbs.

Tile-6 Kaolin

30 lbs.

20 lbs.

10 lbs.

OM-4 Ball Clay

65 lbs.

32.5 lbs.

21.5 lbs.

G-200 Feldspar

65 lbs.

32.5 lbs.

21.5 lbs.

Flint

65 lbs.

32.5 lbs.

21.5 lbs.

Veegum-T **

5.2 lbs.

2.6 lbs.

1.75 lbs.

Epsom Salts **

0.8 lbs. = 262 g.

0.4 lbs. = 182 g.

0.27 lbs. = 121 g.

Total

266 lbs.

133 lbs.

88.2 lbs.

Water

60 lbs. = 7 gal.

30 lbs. = 3.5 gal.

20 lbs. = 2.3 gal.

Total Wet Clay

326 lbs.

163 lbs.

108.2 lbs.

True porcelain for throwing/handbuilding, flashes orange in soda/wood. White in ox., eggshell in reduc.

After weighing or measuring water, take out a half gallon of the water in a small bucket, add the Veegum-T, blend thoroughly with a drill-mixer, and pour into mixer along with the rest of the water.

** Dissolve Epsom salts thoroughly in a half gallon of hot water, and include in the above weights of water for the batch.

Clennell Porc. Stnwr. – C8-11

Full Load

Half Load

Third Load

EPK Kaolin

52 lbs.

26 lbs.

17.3 lbs.

Tennessee Ball Clay

52 lbs.

26 lbs.

17.3 lbs.

Hawthorn Bond Fireclay

52 lbs.

26 lbs.

17.3 lbs.

G-200 Feldspar

52 lbs.

26 lbs.

17.3 lbs.

Flint

52 lbs.

26 lbs.

17.3 lbs.

Epsom Salts **

01.3 lbs. = 597 grams

0.65 lbs. = 298 grams

0.43 lbs. =197 grams

Total

261.3 lbs.

130.65

87.1 lbs.

Water

60 lbs. = 7 gal.

30 lbs. = 3.5 gal.

20 lbs. = 2.3 gal.

Total Wet Clay

321.3 lbs.

160.65 lbs

107.1 lbs.

This porcelaineous stoneware is used by Canadian potters Tony and Sheila Clennell. It is a variation of the basic porcelain, with the addition of the fireclay. Tony says it works great for throwing large forms, and flashes nicely in the wood kiln. ** Dissolve Epsom salts thoroughly in a half gallon of hot water, and include in the above weights of water for the batch.

Fina Porcelain - C8-10

Full Load

Half Load

Third Load

Tile-6 Kaolin

143 lbs.

71.5 lbs.

47.5 lbs.

Pyrax-HS Pyrophylite

39 lbs.

19.5 lbs.

13 lbs.

G-200 Feldspar

52 lbs.

26 lbs.

17.5 lbs.

Flint (325-M)

31 lbs.

15.5 lbs.

10.5 lbs.

Veegum-T **

5.2 lbs.

2.6 lbs.

1.75 lbs.

Epsom Salts **

0.8 lbs. = 363 g.

0.4 lbs. = 182 g.

0.27 lbs. = 121 g.

Total

270.2 lbs.

135.1 lbs.

90.52 lbs.

Water

60 lbs. = 7 gal.

30 lbs. = 3.5 gal.

20 lbs. = 2.3 gal.

Total Wet Clay

330.2 lbs.

165.1 lbs.

110.52 lbs.

A variation of Angela Fina’s hybrid porcelain throwing body for high-fire reduction. White in ox. or reduc. For flashing in wood, salt, and soda, replace Tile-6 with 113 Grolleg and 30 Tennessee ball clay.

** Mix Epsom salts with a half gallon of hot water and include in the above weights of water for the batch. Blend the Veegum-T into 1/2 gallon of the weighed water with a drill mixer before adding to the mixer tub.

V-Whiteware - C04-6

Full Load

Half Load

Third Load

OM-4 Ball Clay

77 lbs.

38.5 lbs.

25.5 lbs.

EPK Kaolin

50 lbs.

25 lbs.

16.5 lbs.

Tile-6 Kaolin

50 lbs.

25 lbs.

16.5 lbs.

Flint

31 lbs.

15.5 lbs.

10 lbs.

G-200 Feldspar

26 lbs.

13 lbs.

8.5 lbs.

F-4 Feldspar

26 lbs.

13 lbs.

8.5 lbs.

Veegum-T **

5.2 lbs.

2.6 lbs.

1.75 lbs.

Epsom Salts **

0.8 lbs. = 363 g.

0.4 lbs. = 182 g.

0.27 lbs. = 121 g.

Total

266 lbs.

133 lbs.

88.5 lbs.

Water

60 lbs. = 7 gal.

30 lbs. = 3.5 gal.

20 lbs. = 2.3 gal.

Total Wet Clay

326 lbs.

163 lbs.

108.5 lbs.

V-Whiteware is a midrange porcelaineous stoneware body that is very plastic and joins easily. White at low-fire, warm off-white at midrange. The version without sand is appropriate for colored clay work, while the one with sand is not. Both are good for midrange throwing and handbuilding, and both are good for low-fire sculpture. The addition of sand gives more working structure for both throwing and handbuilding, and makes an even better low-fire sculpture body. Neither is appropriate for low-fire functional wares. Both versions flash nicely in moderate soda firing and in wood firing. ** Mix Epsom salts with a half gallon of hot water and include in the above weights of water for the batch. After weighing or measuring water, take out a half gallon of the water in a small bucket, add the Veegum-T, blend thoroughly with a drill-mixer, and pour into mixer along with the rest of the water.

V-Whiteware w/Sand - C04-6

Full Load

Half Load

Third Load

OM-4 Ball Clay

71 lbs.

35.5 lbs.

23.5 lbs

EPKaolin

46 lbs.

23 lbs.

15.5 lbs.

Tile-6 Kaolin

46 lbs.

23 lbs.

15.5 lbs.

Flint

29 lbs.

14.5 lbs.

9.5 lbs.

G-200 Feldspar

24 lbs.

12 lbs.

8 lbs.

F-4 Feldspar

24 lbs.

12 lbs.

8 lbs

Fine white silica sand

20 lbs.

10 lbs.

6.5 lbs.

Veegum-T **

5.2 lbs.

2.6 lbs.

1.75 lbs.

Epsom Salts **

0.8 lbs. = 363 g.

0.4 lbs. = 182 g.

0.27 lbs. = 121 g.

Total

266 lbs.

133 lbs.

88.5 lbs.

Water

60 lbs. = 7 gal.

30 lbs. = 3.5 gal.

20 lbs. = 2.3 gal.

Total Wet Clay

326 lbs.

163 lbs.

108.5 lbs.

See description and notes above. Same claybody with addition of sand for superior working structure.

Stephenson Terracotta - C04-2

Full Load

Half Load

Third Load

Redart

110 lbs.

55 lbs.

36.5 lbs.

Goldart

56 lbs.

28 lbs.

19 lbs.

Fire Clay

56 lbs.

28 lbs.

19 lbs.

Talc

19 lbs.

9.5 lbs.

6 lbs.

Fine Grog

19 lbs.

9.5 lbs.

6 lbs.

Total

260 lbs.

130 lbs.

86.5 lbs.

Water

60 lbs. = 7 gal.

30 lbs. = 3.5 gal.

20 lbs. = 2.3 gal.

Total Wet Clay

320 lbs.

160 lbs.

106.5 lbs.

John Stephenson’s terracotta body for sculpture, has superior wet structure because of the fireclay and grog. Those materials also make it quite refractory for a terracotta, and it can fire to cone 2 with no bloating or distortion. Recipe suggests fine grog, but you can choose the sand or grog depending on desired working texture and fired surface. With extra fine grog or fine silica sand it is a good throwing body, but if used for functional ware it should be fired to cone 1 or 2 for durability and impermeability.

 

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