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Tennessee Tech University - Appalachian Center for
Craft – Clay Studio
Vince Pitelka, 2009
Making Paper Clay
The recommended proportions of pulp to dry materials
were generously provided by Marcia Selsor.
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Purchase a supply of TP. Make your pulp in the big
Vita Mix blender that I keep in my studio.
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Fill the Vita Mix reservoir about 2/3 with water,
start the motor, and feed TP in through the tapered feed tube in the top. If
you hold the roll on your fingers or on a rod or dowel directly above the
Vita Mix, it will self-feed.
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Keep feeding until you sense the motor starting to
slow slightly. Let it blend for another thirty seconds and turn off the
machine.
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Pour the contents of the reservoir into the large
kitchen strainer and press down on it with your hand to remove most of the
water.
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Dump the pulp onto a piece of cloth, fold the
cloth around the pulp, and squeeze it out.
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Combine as much pulp as needed to make
grapefruit-size lumps.
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Repeat this as many times as necessary to get the
amount of pulp you need. You will need six lumps of pulp per 100 pounds of
dry materials in the clay to make the best paperclay. For a full load in the
Soldner mixer you will need sixteen lumps, and that is a lot of pulp.
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You can make the pulp a day or two before you mix
clay, but no longer. Keep the lumps of pulp damp until you mix your clay.
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Mixing Paper Clay With the Soldner Mixer
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When you are ready to mix the clay, add the
specified amount of water (from the Mixer Load Amounts handout) to the
Soldner mixer. Disperse the lumps of pulp in the water, agitating them well.
For best results, use a drill impeller mixer to get the pulp thoroughly
dispersed in the water.
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Add your dry materials as you would for any other
claybody, and mix the clay to a consistency slightly softer than whatever is
appropriate for your work. Remember that the clay particles continue to
absorb water for several days after mixing, and thus you must mix slightly
softer than what you really want.
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The cellulose pulp will eventually start to
decompose, so it is best to mix quantities of paper clay that you expect to
use within a month or two.
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Mixing Paper Clay without a Soldner Mixer
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For whatever weight of dry clay materials you are
planning to use, add 70% of that weight in water to an appropriate-size
plastic bucket or barrel.
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Disperse the appropriate amount of paper pulp (as
per the proportions given above) in the water using a drill impeller mixer.
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Add the dry materials (crushed dry claybody, or
pre-mixed dry materials), dispersing and mixing constantly with a drill
impeller mixer. If you are mixing a large quantity of paper clay slurry,
this will likely require a ½"-drill and a large ½"-shaft impeller mixer.
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As you are adding and mixing the dry materials,
add more water if necessary to end up with very thick slurry.
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Once all the materials are added, mound up the
slurry in rows on a plastic sheet on a table or the floor and allow the clay
to stiffen to workable plastic consistency.
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As mentioned above, the cellulose pulp will
eventually start to decompose, so it is best to mix quantities of paper clay
that you expect to use within a month or two.
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NOTE: When working with paper clay, always use paper
clay slurry for joining pieces. If you are preparing your paper clay by the
slurry method, keep some of the mixed paper clay slurry in reserve and thin
slightly to use as a joining medium. If you mix in the Soldner mixer, allow some
of the finished paper clay to dry, slake it down in water, and then blend it
smooth to get your joining slurry. Add a good dose of vinegar to make the slurry
adhere better and last longer.
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