Tennessee
Tech University -
Appalachian Center for Crafts - Clay Studio
Vince Pitelka, 2006
General
Hoggama Firing Schedule
First
Day
Finish loading in afternoon or early evening.
Brick up door to leave stoke hole approximately 12" wide by 15"
high in center of door. Build
temporary “fireplace” in front of kiln so that it exhausts into upper air
ports. Close off other air ports and
stoke hole. Open kiln dampers
halfway. Build and maintain small
fire in front fireplace, burning odd small and medium scraps that are laying
around. Watch pyrometer, hold kiln
temperature around 250F for four hours, and then allow to climb 100 degrees per
hour. Do
not stir the coal bed at all at any point during the firing except very
gently when necessary to raise uncombusted material from within the coal bed.
The fire alone creates plenty of turbulence to promote a reasonable
amount of fly ash.
Second Day
12:00
Midnight
- Move fire inside firebox. Stoke a
mix of small and medium hardwood and pine every 15 to 20 minutes, increasing
temperature 100 to 150 degrees per hour.
8:00
AM
- Stoke mix of medium and large hardwood and pine every 15 minutes.
12:00
Noon
- Should be around 1400F. Stoke
hardwood and pine every 10 to 15 minutes.
3:00
PM
- Should reach cone 010. Stoke
large hardwood every 10 to 15 minutes. When
cone 010 is down in front, close dampers enough to begin observing flame at rear
crown port, and begin breathing cycle stoking, allowing flame to recede back
into crown port for at least five minutes before stoking.
7:00
PM
(Approximately) - When the back is good and red, start backstoking a few sticks
alternating with each frontstoke of a mix of hardwood and pine.
Through the evening, watch temperature and do not allow kiln to climb
more than 150 to 200 degrees per hour. As
evening progresses, try to have cone 8 softening around
midnight
.
10:00
PM
- Continue
to alternate backstoking a few sticks to each frontstoke.
Do not allow a coal bed to build up in back.
It serves no purpose, because it gets no oxygen from beneath, and it
damages adjacent pots.
Third Day
12:00
Midnight
- Cone 8 should be starting to bend in front.
Slow down frontstoking (main firebox), and proceed very gradually.
At this point it is critical that kiln not climb more than 15 to 20
degrees per hour.
Backstoke a few sticks twice to each frontstoke.
Adjust the amount to assure that no coal bed builds up in back.
Through the night and morning, stoke cautiously in order to prevent front
of kiln from climbing excessively.
6:00 AM - Cone 8
should be down, cone 9 just softening. Watch
cones and pyrometer carefully, and do not let front of kiln go beyond cone 9
softening.
Continue backstoking twice to each front stoke to raise temperature in
back. Adjust backstoking as needed for desired temperature.
Do not let a coal bed build up in back.
12:00
Noon
- Ideally, cone 9 should be bending front and back.
Stoke mix of hardwood and pine every 10 to 15 minutes. Watch rear cones
carefully, and regulate frequency of backstoking to keep back even with front if
possible.
8:00
PM
- Cone 9 should be down in front with cone 10 bending, cone 8 down in back.
Regulate frontstoking to carefully to maintain temperature with very slow
climb, and don’t
let the temperature drop. Adjust
backstoking to keep back climbing with front.
Fourth Day
12:00 Midnight - Cone 10 bending or down in front, cone 9 down in
back. Try to hold the kiln at
this stage through the night, without further cone movement, but without heat
loss. Continue to stoke mix of
hardwood and pine every 8 to 15 minutes, backstoke as needed.
Be sure to avoid excessive stirring or agitation of coal bed.
8:00
AM
- cone 10 down, cone 11 soft. Backstoke
as needed to get cone 10 bending in back. Try
to hold this through the day with no significant temperature increase or loss.
4:00
PM
- Assuming firing is on schedule to this point, and back is at least
cone 10 bending or down, prepare for the final stretch of frontstoking (no more
backstoking). Stoke every five or
six minutes with eight or ten pieces of mixed pine and hardwood inserted gently
to minimize fly ash. Try to control
climb so that over several hours cone 12 starts to bend.
When
cone 12 is bending, open the mouse holes to feed air into the coals, continue
stoking lightly as you seal up the other air ports, and feed smaller pieces of
wood in as you brick up the stoke hole. Once
all other air ports and the stoke hole are sealed, close the mouse holes with
bricks and cover the openings with dirt. Seal
the crown ports and backstoking hole, and cap the stack with kiln shelves. Go
have a beverage.
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