Vince Pitelka
Appalachian Center for Craft
Tennessee Technological University

Up Scheduled Workshops General Information Ancient Clay Ceramic Surface Colored Clay Handbuilding Slab-Built Tableware

Appalachian Center for Craft

Vince Pitelka, 2009

Five-Day Workshop – Description and Schedule
Developing Ceramic Surface

Skill Level - Previous experience in handbuilding and/or throwing required

Background
We can make a simple, unembellished ceramic form, dip it in glaze, and glaze-fire it, and we may end up with an exquisite piece.  In some cases, a simple coat of glaze on a smooth surface can be an elegant solution, but there are so many other possibilities in ceramic surface design.  Making pottery or sculpture with only a minimal command of surface decoration methods is like trying to speak a foreign language with minimal command of the vocabulary and grammar.  In both cases, your chance of communicating effectively is severely handicapped. 

Much of the evolution of ceramics through the millennia displays the human inclination to experiment, to seek new surface and form – the desire of artists/artisans to develop their craft and create something original that stands out from the crowd. As an individual craftsperson, your best shot at reaching that goal depends on the foundation of design/decoration vocabulary you draw from.  Become fluent in the “language” of ceramics, and you stand a far better chance of creating original style and direction and orchestrating the desired outcome in your work. 

Workshop Description
This workshop explores decorating techniques employed through the ceramic process on both thrown and handbuilt work from wet clay to bisque-fired forms. We will pack a lot of information into five days.  My intention is to keep things entertaining and enjoyable, but if you want to absorb as much technique and information as possible I recommend a good sketchbook for drawing and note-taking. 

There are numerous workshops that address glazes and glazing, but few that deal with surface design/decoration in the earlier stages of the ceramic process, and this will be our focus.  We will make and fire bisque stamps and rollers, explore the use of various tools and materials in impressing, carving, and abrading clay, investigate simple slip-decorating techniques such as plain sgraffito, wax sgraffito, mishima, and slip-layering, and briefly explore the use of engobes and patinas on bisque-fired forms.  We will have several simple clear and opaque cone 6 glazes to apply over these effects, and will do a glaze-firing on Thursday night. 

We will have a series of slide shows surveying decorating techniques and effects used in ceramic work past and present.  This will be an informal survey intended to entertain you, but it will provide good coverage of the range of possibilities.  

Some of the most interesting and effective ceramic works feature multiple surface decoration methods added at the various stages of the ceramic process, resulting in a richness and depth unavailable through any single technique.  We will have only minimal opportunity for such layered effects in a five-day workshop, but will discuss the possibilities and see examples in the slide shows. 

Throughout the five days of this workshop we will maintain an ongoing dialogue about surface design and ways to achieve particular aesthetic and utilitarian effects and outcomes.  You are encouraged to bring samples or images of your work to share with the group.  This will give us an added opportunity to talk about surface design in reference to your own work.  You will leave this workshop with a significantly-expanded vocabulary of surface design possibilities.

Workshop Schedule
This schedule serves as a general guide, but must remain flexible. Every workshop group is different, and the schedule always evolves to suit the needs and productivity of the participants.

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First Day Morning – Introduction to the workshop, general information about the studio and our work schedule. Discussion/demo of bisque-stamps and rollers. Make bisque-stamps and rollers. First surface design slide show.

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First Day Afternoon – Discussion-demo of impressing, texturing, and carving methods. Finish bisque stamps and rollers, work with modeling tools and other tools/materials, investigating markmaking on damp clay. Bisque-fire bisque stamps and rollers.

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Second Day Morning – Discussion/demo of carving/abrading methods on leather-hard clay. Experiment with pattern, texture, and other markmaking on damp and leather-hard clay. Work on projects. Second slide show.   

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Second Day Afternoon – Discussion/demo of handles and feet for slumped trays, plates and bowls. Work on projects. Make tiles and other small forms with carved/impressed pattern/texture/marks to be bisque-fired for experimentations with engobes and oxide patinas.

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Third Day Morning – Discussion/demo slip-decoration processes including slip painting, regular sgraffito, wax sgraffito with slip-inlay, mishima, and slip layering. Work on projects. Third slide show.  

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Third Day Afternoon – Work with slip-decoration processes.

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Fourth Day Morning – Discussion/demo of use of engobes and oxide patinas on bisque-fired ware. Work on projects. Slide show about Vince’s work.

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Fourth Day Afternoon - Continued working on projects, glaze wares. Load glaze-firing.

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Fifth Day Morning – Finish projects, unload glaze-firing, discuss outcomes, look at samples or images of work brought by participants.


Materials Provided On-Site by Host

bulletBuff or white cone 6 stoneware clay.  Have on hand 75 lbs. per participant and 150 lbs. for presenter.
bulletOne gallon white vinegar.
bulletOne gallon of joining slurry made in advance from the claybody.  With a cutoff wire, cut a 25-lb. block of clay into one-inch slices.  Dry the slices completely, slake down in water overnight.  The next morning, remove the extra water, mix to creamy, lump-free consistency with drill impeller mixer, add a cup of vinegar, and then add water until it reaches a consistency where the slurry will not flow when the container is tilted unless it is shaken.   
bullet1/2 gallon each of brown, blue-green, dark blue, black, white, and tan colored slip using the all-temperature white slip recipe on the handouts page of my website.  Note that a different base recipe is used for the slips containing large amounts of iron.
bulletTwo one-pint bottles each of black, brown, white, red, and blue Speedball underglaze. 
bulletOxide patinas - oxide/water washes, one quart each of iron, rutile, copper, cobalt, and black oxide mix.
 

Facilities, Equipment, Tools, and Supplies Provided On-Site by Host
Please note: the quality and content of this workshop depends on having all of these supplies.  I will bring my own hand tools, and in some cases I may bring some of these supplies.  Before ordering or purchasing extensive amounts of supplies please check with me to see what I am planning to bring with me. 

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Appropriately dark room for slide shows, with large screen or large white wall.

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Large sturdy work tables for handbuilding and decorating. Heavy plywood-covered tables are best, but sturdy 3'x6' folding tables will work, with no more than two participants per table.  

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Selection of rigid foamboard slump molds for making small plates and bowls.

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Several pottery wheels for those who choose to work with thrown form.

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24" (plus or minus an inch or so) stool for presenter to use. This is important.

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Slab roller with appropriate canvas sheets for rolling slabs (presenter and participants will transfer slabs onto their own canvas sheets).

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Heavy-duty rolling pin with approximately 15" by 3" barrel and bearing-mounted handles (Google "Vic Firth Maple Rolling Pin").

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Several sturdy banding wheels - CSI "lazy-susan" turntables are okay, but cast-iron or aluminum ball-bearing banding wheels are better.

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Bench grinder - this one from Grizzly Industrial is perfect, and will serve many purposes if you do not have a bench grinder.

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Small bench vise - this clamp-on vise from Grizzly Industrial is appropriate.

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Two clear plastic storage bins with lids (approx. 12" by 24" by 12" deep, for me to use as damp boxes).

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Six 24" by 36" sheets of 10 oz. canvas duck.

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At least six 24" by 24" pieces of 1/2" or 3/4" plywood for handling and flipping slabs (more if possible - if you have 24" by 24" pieces, they will work, but 24" by 36" are preferable).

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One plastic spray-bottle for vinegar water.

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Two propane canisters, as used on standard propane torches - available from any hardware store or home improvement center. I will bring a torch body. It would be helpful if someone could bring at least one additional propane torch. If you want to purchase one, get the Bernzomatic TS-4000 if possible. This is the best torch for clay studio use, with one-handed ignition and operation. It's available from any Lowe's, Home Depot, or online.

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A supply of transparent plastic sheeting to cover work - dry-cleaner bags or similar clear plastic is preferable.

Supplies for Participants to Bring
Depending on the particular venue, clay may be covered by workshop cost, or may be available for purchase on-site.  Joining slurry, vinegar, colored slips, and a limited range of commercial underglazes will be provided. The following is a considerable list of supplies for a workshop, but these are the things you will need in order to continue doing this work on your own, and we will be able to make better use of the available time if you bring all of these supplies.  Some of these supplies may be available on-site, but only if specified by workshop venue.  

Note: The Kemper tools and CSI banding wheels are available at www.bigceramicstore.com. The Stanley Surform tools are available at www.amazon.com - enter "Stanley Surform" in the search box.

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Two square yards of 10 oz. canvas duck, cut into several 24" by 36" pieces - "10-ounce" is a trade reference to the weight per yard, and that's how canvas is sold in art supply stores. If you buy from an awning, sail, or house painting supply business they might not use the ounce per yard reference, in which case you just need to look for fairly sturdy canvas, while avoiding stuff that is excessively heavy - it should still be very flexible.  

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Standard clay tools (the packaged Kemper kit contains a wood rib, stainless-steel scraper-rib, wood knife, needle tool, cutoff wire, small sponge, and trimming tools).Kemper S-10 flexible stainless steel serrated rib (no substitutes).

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Kemper RB-4 or RB-6 wood rib. 

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Four Kemper RB-7 ribs. We will use files and a bench grinder to make profile ribs, using these as blanks.   

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Metal fork.

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X-Acto knife - pencil-thin model with 1" tapered blade - no substitutions. 

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Several old Bic-type ball-point pens - no substitutions - buy new ones if you have to. This is an excellent tool for sgrafitto and for general incising tasks. 

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Wood rolling pin. 

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Stanley "Surform Shaver" (short curved blade) and Stanley "Surform Pocket Plane" (5" flat blade). Get both types - these are made to be woodworking tools, but are excellent for shaving clay - they are available from any hardware store or home improvement center or online from www.amazon.com - enter "Stanley Surform" in the amazon search box.   

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Small, sturdy turntable or banding wheel. The 8" CSI turntable available from most ceramics suppliers for around $15 is acceptable, but a heavy aluminum or cast iron ball-bearing banding wheel is even better. Light-duty plastic kitchen turntables will NOT work.

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Spray bottle for vinegar water.

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Small bucket for water.

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Small snap-lid container for slurry.

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A collection of bisque stamps and any other textured objects or materials for impressing patterns and textures into the clay.

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Several dry-cleaner bags or large plastic trash bags to cover your work.

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Small towel or other sturdy rag.

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Apron (optional).

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If you are driving, bring a large clear plastic storage bin with lid, approximately 12" by 24" by 12" deep, to serve as a personal damp box. Transport your supplies in a separate box so that this plastic storage bin will be available for its intended use. 

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Site maintained by: Vince Pitelka -  Last Updated: November 29, 2009